Using highly flexible polymer materials, like TPU or PEBA, 3D printing foam allows unprecedented fine-tuning of each voxel (volume pixel) for superior comfort, safety, and performance characteristics. But the process is a sophisticated endeavor that historically requires complex engineering and long cycle times to fully unlock its value – and one that Digital Foam solves.
“The level of engineering required to produce, say, a safer football helmet is massive, but the benefits are equally massive for end users," said Dr. Greg Hayes, senior vice president of applied engineering at EOS North America. “The Digital Foam program was designed to make those huge improvements much easier and less time-consuming for organizations."
We have created a sophisticated but easy-to-use solution that connects dozens of dots in the value chain,
delivering better products to the market faster than ever."
EOS and its partner organizations will be submitting a Digital Foam entry as part of its NFL Helmet Challenge submission, competing to engineer and develop football helmets that outperform today's models. The winner of the NFL Helmet Challenge will be announced in May 2021.