METAL SOLUTIONS

EOS NickelAlloy HX

Material Data Sheet

EOS NickelAlloy HX

EOS NickelAlloy HX is a nickel-chromium-iron-molybdenum alloy in fine powder form. Its composition corresponds to UNS N06002.

While the wrought and cast versions of the alloy generally are solution annealed, the laser sintered version has a high strength and good elongation already in the as-built condition. Solution annealing of the laser sintered material will homogenize the microstructure, relax internal stresses and increase the elongation, while slightly decreasing the strength. This type of alloy is characterized by having high strength and oxidation resistance also at elevated temperatures, and is often used up to 1200°C. Therefore its applications can be found in aerospace technology, gas turbine parts, etc. Parts built from EOS NickelAlloy HX can be heat treated and material properties can be varied within specified range. In both as-built and solution heat treated states the parts can be machined, spark-eroded, welded, micro shot-peened, polished, and coated if required. Unexposed powder can be reused.

MAIN CHARACTERISTICS

  • High strength and oxidation resistance also at elevated temperatures up to 1200°C

TYPICAL APPLICATIONS

  • Aerospace
  • Gas turbine parts

The EOS Quality Triangle

EOS uses an approach that is unique in the AM industry, taking each of the three central technical elements of the production process into account: the system, the material and the process. The data resulting from each combination is assigned a Technology Readiness Level (TRL) which makes the expected performance and production capability of the solution transparent.

EOS incorporates these TRLs into the following two categories:
 
  • Premium products (TRL 7-9): offer highly validated data, proven capability and reproducible part properties. 
  • Core products (TRL 3 and 5): enable early customer access to newest technology still under development and are therefore less mature with less data.

All of the data stated in this material data sheet is produced according to EOS Quality Management System and international standards
EOS 3D Printing Solutions Quality Triangle

POWDER PROPERTIES

EOS NickelAlloy HX corresponds to UNS N06002.

Powder Chemical Composition (wt.-%)

Element Min. Max.
Ni Balance
Cr 20.5 23
Fe 17 20
Mo 8 10
W 0.2 1
Co 0.5 2.4
C 0 0.1
Si 0 1
Mn 0 1
S 0 0.03
P 0 0.04
B 0 0.01
Se 0 0.005
Cu 0 0.5
Al 0 0.5
Ti 0 0.15

Powder Particle Size

Generic Particle Size Distribution 15 - 65 µm

HEAT TREATMENT

Description

Heat treatment procedure according to AMS2773 and AMS5390

Steps

Solution anneal at 1177ºC for 1 hour, followed by rapid air cooling to below 60ºC

Process Data Sheet

EOS NickelAlloy HX for EOS M 290 | 40 µm

EOS M 290 - 40 µm - TRL 9

System Setup EOS M 290
EOS Material set HX_040_PerformanceM291
Software Requirements

EOSPRINT 2.5 or newer

Recoater Blade HSS (High Speed Steel)
Nozzle EOS Grid Nozzle
Inert gas Argon
Sieve 63 µm
Additional Information
Layer Thickness 40 µm
Volume Rate 4.2 mm³/s
Min. Wall Thickness Typical 0.3 - 0.4 mm

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 40 µm 0.04 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density 40 µm ≥ 8.2 g/cm³ -

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | 40 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 550 680 39 - - -
Horizontal 630 820 27 - - -
Process Data Sheet

EOS NickelAlloy HX for EOS M 400-4 | 40 µm

EOS M 400-4 - 40 µm - TRL 7

System Setup EOS M 400-4
EOS Material set HX_040_FlexM404
Software Requirements

EOSPRINT 2.5 or newer

Recoater Blade HSS (High Speed Steel)
Inert gas Argon
Sieve 63 µm
Additional Information
Layer Thickness 40 µm
Volume Rate up to 4 x 4.2 mm³/s
Min. Wall Thickness 0.3 - 0.4 mm

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 40 µm 0.01 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density 40 µm ≥ 8.2 g/cm³ -

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | 40 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 340 680 47 - - -
Horizontal 350 730 42 - - -

Heat treatment procedure: According to AMS2773 and AMS5390: Solution anneal at 1177ºC for 1 hour, followed by rapid air cooling to below 60ºC.

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | 40 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 560 710 35 - - -
Horizontal 650 830 27 - - -
Generate und open PDF