Process Data Sheet

EOS Aluminium AlF357 for EOS M 290 | 30 µm

EOS M 290 - 30 µm - TRL 7

System Setup EOS M 290
EOS Material set AlF357_030_M291_100
Software Requirements

EOSPRINT 2.5 or newer

EOSYSTEM 2.10 or newer

Recoater Blade HSS (High Speed Steel)
Nozzle EOS Grid Nozzle
Inert gas Nitrogen
Sieve 106 µm
Additional Information
Layer Thickness 30 µm
Volume Rate 5.8 mm³/s

Chemical and Physical Properties of Parts

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 30 µm 0.03 % 20
Density EN ISO 3369 Thickness Result Number of Samples
Average Density 30 µm 2.67 g/cm³ 1

Mechanical Properties

Mechanical Properties As Manufactured

EN 2002-001 2005 Room Temperature | 30 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 250 400 6 - - -
Horizontal 255 365 10 - - -

EN 2002-001 2005 on round specimen machined according to standard Annex C

Mechanical Properties Heat Treated

EN 2002-001 2005 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 265 330 11.5 - - -
Horizontal 270 340 11.5 - - -

Laser melting process comprises extremely fast melting and re-solidification.
Due to the layerwise manufacturing method, the parts exhibit anisotropic properties depending on
the building direction. Suitable heat treatments can be used to meet the needs of various applications, e.g. to
reduce the anisotropy. Conventionally cast components of this type of aluminum alloy are often heat treated using a T6 cycle consisting of solution annealing, quenching and age hardening. A T6-like heat treatment has been specifically developed to increase the ductility and yield strength, and to reduce the anisotropy of the built parts, consisting of the following cycles:

Solution Annealing:
30 minutes at 540 °C (±6 °C) measured from the part, followed by instant quenching in water at room temperature.

Aging:
6 hours at 165 °C (±6 °C) measured from the part, followed by air cooling.
This step is carried out with a maximum delay of 40 hours after the solution annealing.
The mechanical properties for the heat treated condition have been attained through the described heat treatment procedure.

Thermal Conductivity

EN ISO 22007-2 Orientation [W/m*K]
As Manufactured Vertical 140
As Manufactured Horizontal 140

Hot Disk slab method (xy-plane) and Hot Disk 1D-method (Z-direction)

EN ISO 22007-2 Orientation [W/m*K]
Heat Treated Vertical 150
Heat Treated Horizontal 150

T6 Heat Treatment

Hot Disk slab method (xy-plane) and Hot Disk 1D-method (Z-direction)

Surface Roughness

Electrical Conductivity

ASTM E1004-17 Orientation Typical Electrical Conductivity [%IACS]
As Manufactured | 30 µm | Default Horizontal 28-36
ASTM E1004-17 Orientation Typical Electrical Conductivity [%IACS]
Heat Treated | 30 µm | Default Horizontal 35-40

T6 Heat Treatment 

Electrical conductivity measured according to ASTM E1004 Standard Test Method for Determining Electrical Conductivity
Using the Electromagnetic (Eddy Current) Method.

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