Process Data Sheet

EOS Aluminium AlSi10Mg for EOS M 400-4 | 40 µm

EOS M 400-4 - 40 µm - TRL 5

Process Information Metal

High performance process with optimized quality and productivity. Good buildability with low surface
roughness. EOS T6 heat treatment is recommended for parts where higher elongation properties are required.

Main Characteristics:
→ High performance AlSi10Mg process for EOS M 400-4
→ Optimized combination of mechanical properties and productivity
→ Two-sided recoating reduces building time

System Setup EOS M 400-4
EOS Material set AlSi10MgAr_040_CoreM404
Software Requirements

EOSPRINT 2.7 or newer
EOSYSTEM 2.10 or newer

Recoater Blade HSS (High Speed Steel)
Build Platform Temperature 35 °C
Nozzle Standard
Inert gas Argon
Sieve 90 µm
Additional Information
Layer Thickness 40 µm
Volume Rate up to 4 x 7 mm³/s
Wall Thickness 0.3 mm

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage - < 0.1 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density - ≥ 2.67 g/cm³ -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 230 300 10 - - -
Horizontal 250 300 10 - - -

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 230 450 5 - - -
Horizontal 250 440 8 - - -

Fatigue

As Manufactured
Fatigue strength [MPa] 110

Method: HCF, ASTM E466-15, 10 million cycles, fully reversed Aluminum alloys do not have fatigue limit. Actual fatigue values depend on sample geometry and specially surface finish. EOS uses machined (turned) samples in determining material properties. Typically EOS T6 heat treatment does not have significant effect on fatigue strength.

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