Process Data Sheet

EOS Aluminium AlSi10Mg for EOS M 400-4 | 80 µm

EOS M 400-4 - 80 µm - TRL 5

Process Information Metal

This process parameter is developed specifically for fast and cost-efficient production of aluminum
parts with similar mechanical properties as conventionally produced casting parts. EOS T6 heat treatment is recommended for parts where higher elongation properties are required.

Main Characteristics:
→ Highest productivity of aluminum parts on the EOS M 400-4: Up to 261 cm3/h build rate
→ Excellent buildability for challenging parts
→ Two different parameter set options available for surface exposure

System Setup EOS M 400-4
EOS Material set AlSi10Mg_080_HiProM404
Software Requirements

EOSPRINT 2.6 or newer
EOSYSTEM 2.10 or newer

Recoater Blade HSS (High Speed Steel)
Build Platform Temperature 165 °C
Nozzle Standard
Inert gas Nitrogen
Sieve 90 µm
Additional Information
Layer Thickness 80 µm
Volume Rate up to 4 x 18.1 mm³/s
Wall Thickness 0.4 mm

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage - 0.3 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density - ≥ 2.65 g/cm³ -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 210 300 6 - - -
Horizontal 220 310 8 - - -

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 220 360 2 - - -
Horizontal 250 380 2 - - -
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