Process Data Sheet

EOS Aluminium AlSi10Mg for EOS M 400-4 | 80 µm

EOS M 400-4 - 80 µm - TRL 5

Process Information Metal

This process parameter is developed specifically for fast and cost-efficient production of aluminum
parts with similar mechanical properties as conventionally produced casting parts. EOS T6 heat treatment is recommended for parts where higher elongation properties are required.

Main Characteristics:
→ Highest productivity of aluminum parts on the EOS M 400-4: Up to 261 cm3/h build rate
→ Excellent buildability for challenging parts
→ Two different parameter set options available for surface exposure

System Setup EOS M 400-4
EOS Material set AlSi10Mg_080_HiProM404
Powder Product No. 9011-0024
Software Requirements

EOSPRINT 2.6 or newer
EOSYSTEM 2.10 or newer

Recoater Blade HSS (High Speed Steel)
Build Platform Temperature 165 °C
Nozzle Standard
Inert gas Nitrogen
Sieve 90 µm
Additional Information
Layer Thickness 80 µm
Volume Rate up to 4 x 18.1 mm³/s
Min. Wall Thickness 0.4 mm

Chemical and Physical Properties of Parts

The chemical composition of the EOS Aluminium AlSi10Mg parts is in compliance with DIN EN 1706 (EN AC—43000) and ASTM F3318-18 standards.

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 80 µm 0.5 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density - ≥ 2.65 g/cm³ -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | 80 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 210 300 6 - - -
Horizontal 220 310 8 - - -

EOS T6 Heat Treatment 

Solution Annealing:
30 minutes in 530 °C followed by immediate quenching to water.

Aging:
Artificial aging of 6 hours in 165 °C followed by cooling in air.

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | 80 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 220 360 2 - - -
Horizontal 250 380 2 - - -

Surface Roughness

Surface Roughness From To
Sa (µm) - -
Ra (µm) 15 -
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