Process Data Sheet

EOS Aluminium AlSi10Mg for EOS M 400-1 | 90 µm

EOS M 400 - 90 µm - TRL 3

Process Information Metal

High productivity process with moderate mechanical properties. EOS T6 heat treatment is recommended for parts where higher elongation properties are required.

Main Characteristics:
→ High productivity
→ Moderate mechanical properties
→ Good buildability with uniform surface roughness

System Setup EOS M 400
EOS Material set AlSi10Mg_090_FlexM400
Software Requirements

EOSPRINT 2.6 or newer
EOSYSTEM 04.19 or newer

Recoater Blade HSS (High Speed Steel)
Build Platform Temperature 165 °C
Nozzle Standard
Inert gas Nitrogen
Sieve 90 µm
Additional Information
Layer Thickness 90 µm
Volume Rate 27.8 mm³/s

Chemical and Physical Properties of Parts

The chemical composition of the EOS Aluminium AlSi10Mg parts is in compliance with DIN EN 1706 (EN AC—43000) and ASTM F3318-18 standards.

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 90 µm 0.2 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density 90 µm ≥ 2.65 g/cm³ -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | 90 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 230 300 5 - - -
Horizontal 230 310 5 - - -

EOS T6 Heat Treatment

EOS has developed an AM optimized heat treatment procedure that is 40 % shorter than conventional T6 heat treatment procedures.
Solution annealing 30 min @ 530 °C, water quench. Artificial aging 6 h @ 165 °C, cooling in air. Parts to preheated oven. Maximum overheating 5 °C. Delay between SA and quenching maximum 30 s. Oven type & configuration may have impact on the mechanical properties. For complex and massive parts uniform heating and cooling needs to be arranged.

EOS T6 treatment is recommended to obtain controlled mechanical properties and lower variation in mechanical values (for example in long build jobs if heat transfer from parts is limited by low amount of support and after stress relief heat treatment).

An increase in porosity due to heat treatment is possible. A more detailed description of heat treatment is available upon request.

Solution Annealing:
30 minutes in 530 °C followed by immediate quenching to water.

Aging:
Artificial aging of 6 hours in 165 °C followed by cooling in air.

In case higher build platform temperature is used it is strongly advised to perform EOS T6 heat treatment in order to obtain mechanical properties similar to those stated in the MDS.

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | 90 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 240 380 2 - - -
Horizontal 260 400 3 - - -
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