Process Data Sheet

EOS NickelAlloy IN718 for EOS M 290 | 40 & 80 µm

EOS M 290 - 80 µm

Process Information Metal

The material set enables processing of EOS NickelAlloy IN718 in 40 μm and 80 μm layer thicknesses using argon as inert gas. This set is a major overhaul of IN718_040_080_HiProM291 1.03 with new exposure options with improved low angle buildability and changed 40 μm exposure.
The exposure sets included are:
“EOS_Part” is the classic 40 μm set familiar from IN718_040_PerformanceM291 2.13. Full datasheet available here. 
“EOS_Part_Fast” is the 80 μm set familiar from IN718_040_080_HiProM291 1.03.
“EOS_Part_LowAngle” presents a new exposure set with highly improved buildability of low angles with good surface roughness in 40 μm.
“EOS_Part_Fast_LowAngle” presents a new exposure set with highly improved buildability of low angles with good surface roughness in 80 μm.

System Setup EOS M 290
Powder Product No. 9011-0020 / 9030-0022
Recoater Blade HSS (High Speed Steel)
Nozzle EOS Grid Nozzle
Inert gas Argon
Sieve 63 µm
Additional Information
Layer Thickness 40 um, 80 µm
Volume Rate 4.6 / 8.2 mm³/s
Min. Wall Thickness Typical 0.3 - 0.4 mm mm

Chemical and Physical Properties of Parts

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 40 µm 0.01 % -
Average Defect Percentage 80 µm 0.03 % -
Density EN ISO 3369 Thickness Result Number of Samples
Average Density 40 µm ≥ 8.15 g/cm³ -
Average Density 80 µm ≥ 8.15 g/cm³ -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | 40 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 1190 1390 15 - - -
Horizontal 1270 1530 17 - - -

The data has been generated with the exposure set "EOS_Part_LowAngle". See release note for details. 

Heat treatment procedure conform to Aerospace Material Specification AMS 2774 and AMS 5662. 
As manufactured microstructure for additively manufactured IN718 consists of gamma phase (γ). Heat treatment for IN718 is required to produce desired microstructure and part properties (gamma double prime precipitates, γ"). Heat treatment is also used to relieve stresses.

Step 1: 
Solution Anneal: hold at 954 °C (1750 °F ) for 1 hour per 25mm (0.98 inch) of thickness, air (/argon) cool

Step 2: 
Ageing treatment; hold at 718 °C (1325 °F ) 8 hours, furnace cool to 621 °C (1150 °F ) and hold at 621 °C (1150 °F ) for total precipitation time of 18 hours, air (/argon) cool

Mechanical Properties As Manufactured

EN ISO 6892-1 Room Temperature | 40 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 660 970 33 - - -
Horizontal 190 170 27 - - -

The data has been generated with the exposure set "EOS_Part_LowAngle". See release note for details. 

Mechanical Properties Heat Treated

EN ISO 6892-1 Method A, Range 1 (0.00007 1/s) Room Temperature | 80 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 1200 1440 16 - - -
Horizontal 1230 1490 14 - - -

The data has been generated with the exposure set "EOS_Part_Fast_LowAngle". See release note for details.

Heat treatment procedure conform to Aerospace Material Specification AMS 2774 and AMS 5662. 
As manufactured microstructure for additively manufactured IN718 consists of gamma phase (γ). Heat treatment for IN718 is required to produce desired microstructure and part properties (gamma double prime precipitates, γ"). Heat treatment is also used to relieve stresses.

Step 1:
Solution Anneal: hold at 954 °C (1750 °F ) for 1 hour per 25mm (0.98 inch) of thickness, air (/argon) cool

Step 2:
Ageing treatment; hold at 718 °C (1325 °F ) 8 hours, furnace cool to 621 °C (1150 °F ) and hold at 621 °C (1150 °F ) for total precipitation time of 18 hours, air (/argon) cool

Mechanical Properties As Manufactured

EN ISO 6892-1 Method A, Range 1 (0.00007 1/s) Room Temperature | 80 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 640 980 32.5 - - -
Horizontal 740 1040 29 - - -

The data has been generated with the exposure set "EOS_Part_Fast_LowAngle". See release note for details.

Surface Roughness

Surface Roughness From To
Sa (µm) - -
Ra (µm) - -
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