Process Data Sheet

EOS Titanium Ti64 Grade 5 for EOS M 290 | 80 µm

EOS M 290 - 80 µm - TRL 3

Process Information Metal

This process product is optimized for faster production of parts with properties according to ASTM F1472. For most demanding applications, Hot Isostatic Pressing (HIP) is recommended to optimize high cycle fatigue properties

Main Characteristics:

  • Parameter set for fast and cost efficient production of Ti64 parts in small series or serial production
  • 15 - 30 % faster than EOS Ti64 Speed (60 µm) parameter set
  • 50 % faster than EOS Ti64 Grade 5 HiPer (40 µm) parameter set
  • Material fulfills ASTM F2924 mechanical requirements in heat treated state. For fatigue critical applications, HIP is recommended as post-treatment.
System Setup EOS M 290
EOS Material set Ti64Grade23_080_CoreM291_100
Software Requirements

EOSPRINT 2.5 or newer

EOSYSTEM 2.8 or newer

Recoater Blade HSS (High Speed Steel)
Nozzle EOS Grid Nozzle
Inert gas Argon
Sieve 90 µm
Additional Information
Layer Thickness 80 µm
Volume Rate 12.0 mm³/s

Chemical and Physical Properties of Parts

The chemical composition of parts is in compliance with standards ASTM F136, ASTM F3001, and ASTM F3302. Composition complies with EOS Titanium Ti64 Grade 23 powder.

 

Microstructure of the Produced Parts

Defects Thickness Result Number of Samples
Average Defect Percentage 80 µm < 0.1 % -

Mechanical Properties

Mechanical Properties Heat Treated

EN ISO 6892-1 Room Temperature | 80 µm Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 1020 1110 15 25 - -
Horizontal 1000 1100 15 25 - -

As manufactured microstructure for additively manufactured Ti64ELI consists of fully acicular alpha prime (α‘) phase.
Standard heat treatments for titanium do not necessarily produce desired microstructures due to this different starting microstructure.
Heat treatment is recommended to relieve stresses and to increase ductility. Use of vacuum furnace is highly recommended to avoid the formation of alpha case on the surface of the parts. 

Heat Treatment Description: 
120min (± 30 min) at 800 °C (± 10°C) measured from the part in vacuum (1.3x10-3-1.3x10-5 mbar) followed by cooling under vacuum or argon quenching.

Material mechanical properties are relatively insensitive to changes in heating and cooling rates, but longer treatment times may result in decreased strength and increased elongation.
Parts heat treated according to the recommended heat treatment have a microstructure consisting of fine alpha + beta (α + β) phase.

Elongation at break A and reduction of area Z in heat treated state: Mean values above the standard limit, some outliers below the limit.

Mechanical Properties HIP

EN ISO 6892-1 Room Temperature | Yield Strength [MPa] Tensile Strength [MPa] Elongation at Break A [%] Reduction of Area Z [%] Modulus of elasticity [GPa] Number of Samples
Vertical 920 1020 16 25 - -
Horizontal 900 1010 16 25 - -

Hardness

Fatigue

HIP
Fatigue strength [MPa] 675

High cycle fatigue strength was estimated statistically according to ISO 12107. Testing was done according to ASTM E466 with run-out limit 107 cycles.

Surface roughness - Vertical

Value

9 µm

Unit

Ra

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