EOS Demo-Case
Industrial 3D printing offers a wide range of technologies and processes. Choosing the most suitable process for your needs can be difficult. We support you in selecting the right material and the appropriate technical solution for your needs.
In additive manufacturing, 3D objects are produced by applying material layer by layer. EOS is one of the pioneers of industrial 3D printing and has perfected the powder bed process over the last 30 years. Our extensive portfolio offers a wide range of high-tech materials for the metal and polymer sector.
Convince yourself of our materials with the help of our application examples.
Universal Component
Manufactured with the FORMIGA P 110 FDR using PA 2200.
Gives an overview of the possibilities of additive manufacturing of polymer components.
- Layer thickness: 0.10 mm
Connector Fine Detail Resolution (FDR)
Manufactured with the FORMIGA P 110 FDR using PA 1101.
- Complex and stable connector with labeling and superfine surface
Unique CO laser and new laser scanner set up producing the most delicate, yet durable parts in the market
- Extremely fine details
- Bio based PA 11 material
Book Fine Detail Resolution (FDR)
Manufactured with the FORMIGA P 110 FDR using PA 1101.
Unique CO laser and new laser scanner set up producing the most delicate, yet durable parts in the market
- Extremely fine details
- Bio based PA 11 material
Feature Cube Fine Detail Resolution (FDR)
Manufactured with the FORMIGA P 110 FDR using PA 1101.
Unique CO laser and new laser scanner set up producing the most delicate, yet durable parts in the market
- Extremely fine details
- Bio based PA 11 material
Hummingbird
Manufactured with the FORMIGA P 110 Velocis using PA 1101.
- Responsible manufacturing contributes to less material consumption, less over-production and less waste
Rebound Ball
Manufactured with the EOS P 396 using EOS TPU 1301.
- Structure: Diamond lattice (outside), solid core (center) and straight struts as connection. Implementation with nTopology
- Post Processing: DM Powershot C, DM VaporFuse, DM DDC
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Designed by: Geronimo Mähn, EOS
Fine Detail Resolution Carpet
Manufacturing with the FORMIGA P 110 FDR using PA 1101 ClimateNeutral
- FDR technology enables the reliable production of highly accurate
- The manufactured parts have a minimum wall thickness of up to 0.22 mm, ultra-smooth surfaces, and extreme edge sharpness
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Thanks to the material properties of used PA 1101 powder, the produced parts are flexible, dimensionally stable and light
Customized Eyewear
Manufactured with the FORMIGA P 110 Velocis using PA 2200.
Customized series production of tailored eyewear using an app-based scan for individual face topography
- Production is 3x more sustainable as conventional manufacturing and causes 80% less waste
- CO2 footprint of eyewear is 58% lower
- Shorter supply chains, no overproduction
- White raw material ideal for dyeing
- Frames are stronger and lighter than acetate
- Custom built for custom fit
Spring
Manufactured with the EOS M 290 using EOS Titanium Ti64, 60µm.
- Support-free leaf
- Surface design, single vector exposure
- 105 leaf per job
- Build time 46h28min or 9 mins per leaf
Impeller
Manufactured with the EOS M 290 using EOS StainlessSteel 316L.
Support-free DMLS® Technology allows most conventional designs to be printed while maintaining mechanical properties.
- Design optimization for weight reduction
- 3D printed and post-processed with Abrasive Flow Machining
- Small lot sizes manufactured cost-efficiently
- 300+ printed per year
- approx. 1590 EUR per impeller - 25% lower than AM with supports
- 10% material savings due to support-free printing
Project partner: AM METALS
Footrest
Manufactured with the EOS M 290 using EOS Titanium Ti64.
Foodrest printed with 60 µm process and Smart Fusion
- 50 % fewer supports
- 36 % reduction in build time per part
- 26 % reduction in cost-per-print
- Significant reduciton in post-processing
- Higher machine uptime
Project partner: Pankl Racing Systems; KTM
Bracelet
Manufactured with the EOS M 290 using EOS Stainless Steel 316L.
- No assembly necessary, printed as one part
- Locking mechanism realized with the 3D printing
- Use of pulsed laser feature for smoother surface properties
Inductor
Manufactured with the EOS M 290 1kW using EOS Copper Cu.
- Fast production of complex inductors without solder joints compared to conventional production
- Very high electrical conductivity
- Can be manufactured with all 1KW EOS Printer
DMLS Technology Demonstration Part
Manufactured with the EOS M 290 using EOS Stainless Steel 316L.
- 36 pieces on on full building platform
- Layer thickness: 40 µm
- Building time: 76 h
- Designed by: Vincenzo Abbatiello, EOS
Conceptual CPU Cooler
Manufactured with the EOS M 300-4 using EOS Al2139 AM.
- Can be easily customized to individual chip thermal foodprint
- Can be adapted to any shape cavities
- Less weight and volume
- Support-free DMLS® Technology
Stacked PLIF Cages
Manufactured with the EOS M 290 using EOS Titanium 64 Grade 23, 40µm.
- Support-free stacked PLIP cages
- High fatigue properties without HIP
- 595 MPa fatigue strength for 10 Million cycles
- Voronoi and Gyroid lattice integrated
- 540 PLIF cages per job
- Build time 84 hours or 9,3 mins per cage
Project partner: ADDITIVE Biomechanics
Additive Manufacturing
In additive manufacturing, the material is applied layer by layer in precise geometric shapes based on a CAD model. Gain an insight into the technology of additive manufacturing.
DMLS Technology for Metal 3D Printers
What is DMLS and how does it work? All about the DMLS 3D printing technology, metal 3D printing & additive manufacturing in detail. Discover how it works.
SLS Technology for Plastic 3D Printers
What is Selective Laser Sintering and how does it work? All about SLS 3D printer, plastics 3D printing and the SLS technology in detail.
Industial 3D Printers
EOS Industrial 3D printers offer a wide range of technologies and processes. Get an overview of our metal and polymer systems.
