Drones & UAVs

Lighter, Stronger, Faster with 3D Printing

Take your unmanned aerial vehicle (UAV) and commercial drone manufacturing to the next level with cutting-edge 3D printing technology. Whether you're an OEM looking to streamline in-house production or a startup seeking cost-effective prototyping and manufacturing solutions, our 3D printing solutions enable you to achieve unparalleled efficiency and innovation.

Choose from high-performance metal and plastic materials tailored for UAV applications. From lightweight polymers to strong, vibration-resistant metals, our solutions cater to drone manufacturers' unique needs.

Are you ready to revolutionize UAV & drone production with advanced 3D printing?

Digital Drone Expert Session

Our Speakers:

Drone manufacturer Quantum Systems
Post-processing expert DyeMansion
Service providers Parts on Demand & Prototal

Why Choose 3D Printing for UAV & Drone Parts?

Lightweight & Optimized Designs

Reduce weight without compromising strength. 3D printing technology allows for topology optimization, resulting in lightweight components that enhance performance, improve flight efficiency, and extend mission time.

Design Freedom & Functional Integration

Overcome traditional design constraints. Complex geometries, functionally integrated components, and optimized aerodynamics are achievable through additive manufacturing—capabilities not feasible with conventional methods.

Rapid Prototyping & Faster Time to Market

Accelerate R&D cycles with rapid iteration capabilities. Components can be tested, refined, and validated in significantly less time, supporting faster product development and competitive advantage.

On-Demand Production & Cost Efficiency

Avoid high minimum order quantities and excess inventory. With 3D printing, parts can be produced as needed, reducing material waste, minimizing storage requirements, and enabling a more responsive production workflow.

Success Story

FESTO

3D Printed Autonomous Swarming Drones

75 % reduced frame weight to just 3 grams
Rapid design iterations and short lead times
Successful autonomous swarm flight with 20 units

Success Story

Ascending Technologies

Weight Optimized Drone

Customizable lightweight design with integrated cable routing and payload adapter
Protection of all electronic components
Part consolidation reduces assembly time

Success Story

Parts On Demand

Bird-Shaped Mimicry Drone

Mimicking real birds for security surveillance, crop protection, and preventing bird strikes at airports
20 % weight reduction due to material change
Glass- and carbon-fiber-filled material increase stiffness and leverage leightweight design

Success Story

AIE

Optimized Rotary Engine for UAVs

Weight reduction improves engine performance
Component consolidation reduces lead time and production costs

Materials for Every Application

Metal Powders for 3D Printing

Polymer Powders for 3D Printing

Start Your 3D Printing Journey Today

Our experienced consultants are here to guide the way. They help identify the ideal material for each application, refine designs for printability, durability, and performance, and find the perfect balance between additive manufacturing and traditional methods like injection molding. Whether the goal is fast prototyping or planning for scalable production, our team helps pinpoint that "sweet spot" where 3D printing delivers maximum value.

Working with a 3D printing service provider is a smart, strategic way to get off the ground—fast. It offers maximum flexibility and avoids the need for major upfront investments in equipment, training, or production space. This makes it easier to focus on developing great products without being slowed down by logistics or overhead.

With the right support, companies can unlock the full potential of additive manufacturing—launching smarter, moving faster, and building better from day one. Whether you're setting up an in-house 3D printing operation or working with a manufacturing partner, we have the expertise and technology to help you succeed. Contact us today to explore how 3D printing can transform your UAV and drone production.