3D Printing in Dental Manufacturing

Stronger. Slimmer. Smarter.
With Industrial 3D Printing

Scaling Innovation in Dental Manufacturing

Are you looking to bring high-quality palatal expanders, sleep apnea devices, crunch splints, and night aligners in-house? We’ve got you covered. Our cutting-edge 3D printing technology gives companies like you full control over production—offering unmatched precision, scalability, and cost efficiency.

Our solution utilizes robust and reliable Nylon 12, so your devices won't just be accurate—they'll be built to last. The materials' exceptional mechanical integrity and strength eliminate the risk of device breakage and reduce the frequency of customer complaints. What is more, even when produced with thinner walls, the parts remain incredibly strong and resilient. That means better comfort for patients and serious durability for your products.

Bring the power of advanced 3D printing to your dental manufacturing process and gain a competitive edge in the market. Whether you're looking to improve production speed, enhance customer satisfaction, or product quality, our compliant state-of-the-art 3D printing solutions empower you to manufacture with confidence.

Get in touch with us today to learn how you can integrate 3D printing into your dental device production!

Digital Dental Expert Session

Application Development for Next Gen Medical Appliances by Orthos

Our Topics:

  • Advanced dental appliances
  • Rapid digital workflow
  • Market success and scale

Why Choose 3D Printing for Your Dental Manufacturing?

04_customization

Unparalleled Customization

Deliver patient-specific devices tailored for optimal fit, function, and comfort with digital workflows that make adjustments seamless.

47_certified

Precision & Quality

Achieve micron-level accuracy in every print, ensuring consistent, high-performance thin-walled dental appliances that meet the highest industry standards.

58_resp_sustainabilit

Durable & Biocompatible Materials

Benefit from the strength and reliability of Nylon 12, a material known for its superior mechanical properties and biocompatibility for long-lasting dental applications.

57_time_savings

Streamlined Efficiency

Cut down lead times with on-demand production, eliminating the need for complex supply chains and enabling next-day delivery.

Scalability & Cost Savings

Easily scale your production from low-volume custom devices to high-volume aligner production, reducing material waste and costs compared to traditional methods.

Regulatory Compliance

Leverage industry-compliant 3D printing solutions that meet FDA, MDR, and ISO standards, ensuring safe and effective dental devices for patients worldwide.

Success Story

OrthoApnea

 

Customized splints for bruxism & sleep apnea

  • 300% production capacity increase without hiring additional staff
  • Made with class IIa biocompatibility certified material PA 2200
  • Dimensional accuracy of less than ±0.1mm enhancing fit and comfort

Success Story

Orthos

 

Sleep Apnea Appliance

  • Digital production saves on average 71 % technician time
  • Consistent, homogeneous, and biocompatible product
  •  Customization and fit increase patient comfort and compliance

Success Story

Good Sleep Co

 

Obstructive Sleep Apnea Device

  • Strong and durable nylon material allows more compact OSA design for improved comfort
  • Safe and biocompatible
  • Allows for mass customization and short delivery time
  • Dimensional accuracy of less than +/- 0.1 mm enhancing fit and comfort for end customer

Success Story

3D Sleep

 

Customized splints for snoring & sleep apnea

  • Achieved simultaneous high durability and patient comfort
  • Virtually eliminates appliance breakage
  • Nylon appliance thickness reduced to 0.5-1mm compared to 2-3mm for acrylic
  • Improved patient safety and quality of life

We Make Precision, Efficiency, and Customization Your New Standard

Leading dental and orthodontists have established multi-system productions with our cutting-edge 3D printers. For more than a decade, it’s been trusted by industry leaders worldwide—thanks to the proven biocompatibility of Nylon 12 and the long-term reliability of our 3D printers. This is a solution built on years of performance, trust, and clinical success. You're stepping into a proven, reliable solution that’s already delivering results across the field.

"With traditional acrylic methods, even a really good technician could only make three or four appliances a day; it was a small-scale process heavily dependent on individual skill, which limited our ability to grow before adopting additive manufacturing."
Dr. Sam Talpis Co-Director at 3D Sleep

"Thanks to the advanced 3D printing technology, we've reduced our production time significantly, which means patients get their custom devices faster than ever."
Jesús García Urbano CEO at Ortoplus

"Using nylon with our EOS system finally allowed us to get the best of both worlds – producing appliances that are really comfortable for the patient and very durable at the same time, overcoming the previous compromises required with acrylic."
Dr. Ken Lee Co-Director at 3D Sleep

Let’s Get You Started with In-House Production

Ready to level up your dental manufacturing? Our state-of-the-art 3D printing solutions make it easy for you to take control—whether you're chasing better customization, faster turnaround, or tighter compliance.

 

Talk to us today. Let’s bring your production in-house and your innovation to life.